+49 (30) 21300039-0

We are special machine builders
for energy-efficient punching systems and components

Continuity and innovation

The principle of punching has been known since the invention of letterpress printing - and that was over 500 years ago: A stamp is pressed into a die, in this case metal letters on paper. The punch developed from the stamp.

It not only prints, but perforates the material. And the punch made it possible to process sheet metal or plastics in series - just like letterpress printing, through which books could be produced in large numbers, quickly and inexpensively.

 

Punched cable ducts made of PVC, PPO or PC-ABS are used worldwide in industrial control cabinets, but also in rail vehicles, in aviation or in building construction. Our POWERSPEE cable duct punch is the icing on the cake of the previous development: With one million strokes in 24 hours, it punches faster and more energy-efficiently than its pneumatic and hydraulic predecessors. The POWERSPEE produces a cable duct two meters long every ten seconds. The cable ducts manufactured in this way are low in burrs and lint. This eliminates the usual need to deburr the cable ducts. Do you want to punch flat material at the same speed? Then use our BaseSpee. The Flexspee, on the other hand, stands for high positioning accuracy and flexibility in inline punching.

Quickly and individually

We didn't reinvent the wheel. But it works better with us:

The punching process with the eccentric presses POWERSPEE and BASESPEE reaches a high speed. At the same time, the material supply and removal can be automated or semi-automated if required. The tool change is dynamic, the set-up times are short and inexpensive thanks to the quick coupling. Since we use few wearing parts, POWERSPEE and BASESPEE require minimal maintenance. We provide a technology with which bottom and side punchings can be carried out according to our customers' wishes. The machine can be adjusted to different cable duct widths and lengths via a variable pin guide.


The FLEXSPEE is compact, but very supple: The rack and pinion press adapts particularly well to the performance of your existing production line: It measures the speed of the approaching material via an encoder and punches "while moving". Whether punching, cutting or embossing - the FLEXSPEE enables maximum positioning accuracy and flexibility.

INLINE VS. OFFLINE

Innovative solutions for different punching processes

Inline

For us, inline punching means that production does not have to be interrupted for the punching process. On the contrary: the punching process is part of the production line and adapts to the output volume of the extruder by means of a “smart” rotary encoder.

 

If 20 meters per minute are extruded, our punch flies with the material at exactly this speed, punches and moves back to the starting position. This is how we achieve maximum positioning accuracy and punching quality.

 

The principle of the flying saw is highly flexible and productive. It can also be used for sawing and cutting to length. Stanova uses rack presses for this.

Offline

With offline punching, we assume a separate processing step in the production line. After extrusion, the plastic is cut to a specified size and the individual pieces are introduced into the punch - manually or automatically. This breaks the speed set by the extruder for the first time.


For the punching process, the workpieces are again individually accelerated on a feed for the desired punching speed.

For offline punching, we use eccentric presses that move continuously in one direction. As a result, they develop high kinetic energy, have a high punching force and are energy efficient.

INLINE PUNCHING SYSTEMS

BaseSPEE - (INLINE PUNCH ONLY WITH REEL)

Data:

  • Eccentric press
  • High productivity
  • For flexible material (only in connection with reel)
  • Up to 1000 strokes per minute

Example

FLEXSPEE - INLINE PUNSHING

Data:

  • Rack press
  • Highly accurate positioning
  • Energy recovery
  • Compact
  • Adaptation to extruder performance (flying saw)

System components

OFFLINE PUNCHING SYSTEMS

BaseSPEE - OFFLINE PUNCHING

Data:

  • Eccentric press
  • High productivity
  • For rigid material
  • Up to 1000 strokes per minute

POWERSPEE - OFFLINE PUNSHING

Data:

  • Eccentric press
  • High productivity
  • For the production of cable ducts
  • Up to 12 meters per minute

Know-How

Hear, see, touch - this is how we learn from childhood. And so you can also inspect our machines in our workshop in Berlin. We are also happy to come to you to understand your technical task and to find a suitable system solution for you.

MADE IN GERMANY

100% Made in Germany

451/5000 At Stanova, we have been around the world respecting the achievements of other countries and cultures. We are convinced local patriots when it comes to material procurement: Our parts shouldn't have traveled more than we ourselves. That is why all standard, purchased and manufactured parts come from Germany or from German suppliers and producers. Made in Germany is a promise of quality and sustainability to us and to you.

Patented technology

527/5000 Germany takes a top position in patent applications: 15 percent of all patents worldwide came from Germany in 2019. That is the second place behind the USA with 25 percent of the patents. Stanova has contributed to this unbroken innovative strength: in 2015 we filed a component-based patent, and in 2019 a tool-based patent for punching plastics. After a thorough examination by the German Patent and Trademark Office, our first patent was published in 2019 and is thus protected for 20 years.

Energy efficient

Energieeffizient

Energy efficient machines are a competitive advantage. Companies save energy costs and gain a reputation for resource-saving production. Stanova uses electrical drive technology because servomotors are more efficient than pneumatic and hydraulic drives. We design our presses precisely and individually so that over-dimensioning, which leads to increased energy requirements, is avoided. The braking energy generated is stored in capacity modules and fed back into the system. Last but not least, the high punching speed of our presses guarantees that production lines with extruders are optimally used, no heat is lost.

Green Buddy Award

Stanova receives the Green Buddy Award!

Mit dem Preis zeichnet das Berliner Bezirksamt von Tempelhof-Schöneberg „Umweltschonende Produktion und produktionsnahe Dienstleistungen“ aus.

It was awarded to us for developing a particularly energy-efficient press for punching cable ducts - our contribution to lower energy consumption. Also read our press release. We donated the prize money for social projects: “This is corporate responsibility in practice,” said District Mayor Angelika Schöttler in the Berliner Morgenpost.

Innovative through research

Logo Forschung_und Entwicklung 2020

Stanova's research activity was recognized by the Stifterverband für die Deutsche Wissenschaft with the seal of approval “Innovative through research”.
The Stifterverband is the joint initiative of companies and foundations that is the only one that provides holistic advice, networks and promotes in the areas of education, science and innovation.

www.stifterverband.de

Always by your side

We take customer friendliness seriously: Operation and maintenance of the machine are uncomplicated and understandable, the lubrication of the machine can be partially automated. The operating personnel can make individual settings on the punches using the panel PC. We use self-explanatory graphics in the operating elements and the technical documentation, which make our customers self-sufficient when using the machine. We react quickly to technical questions: via video telephony or service calls. We support you in analyzing and correcting errors.

Technology meets communication

Mixed teams are most successful - this also applies to us: We bring different professional and technical backgrounds that promote the creative development of our technology. Technical know-how, desire for technical challenges, but also enjoyment of working at the interface between man and machine - that's what sets us apart as a team. We are reinforced by excellent designers, programmers and toolmakers with whom we work.

Many ways lead to the goal

You can find the fastest here. In order to be able to offer the optimal solutions for your inquiries and machine requirements, we have developed different inquiry forms for you.

OUR TEAM

KATRIN LECHLER

Managing director, after many years as a journalist and editor she quickly found herself in her new professional biotope. She continues to lead the way - in sales, marketing and corporate strategy.

MANUEL SCHULZ

Automation technician, cannot let go of motors, wheels and pinions even in his free time. At Stanova Stanztechnik he is responsible for assembly, control and technical documentation.

UWE HEIDLER

Test engineer, studied mechanical engineering at the TH Wildau: out of love for the subject and the proximity to water. The multiple European and world champion in dragon boating is responsible for construction and tests.

DR. ING GERHARD LECHLER

Founder of the company Promess Gesellschaft für Montage & Prüfsysteme mbH, which is the market leader in servo presses. Since he left the day-to-day business, he has reactivated his inventor DNA: The engineer trained at the Technical University of Braunschweig and Berlin is leading the innovation project "NC-controlled device for rationalization in sheet metal production" in cooperation with the Fraunhofer Society in Dresden. He is just as enthusiastic about developing a system for the production of the fertile soil "Terra Preta", which binds an extremely large amount of C02. He supports Stanova as a senior partner.

STEFANIE BERGER

A financial accountant who reads numbers with as much dedication as books. In her private life, she lets herself be surprised at sneak previews and likes to screw on bicycles and washing machines. At Stanova she works in project management in addition to accounting and human resources.

Detlef Knoske

Sales engineer, is a trained heavy current electrician and studied electrical engineering with voltage levels. Prefers to relax with his grandchildren. He tracks down exciting new customers for Stanova.

GREEN BUDDY AWARD

A Berlin bear that stands for green innovation and therefore fits 100% with Stanova. The environmental award was given to us by the Tempelhof-Schöneberg district office for developing a particularly energy-efficient punching press. Also read our press release. We donated the prize money for social projects: “This is corporate responsibility in practice,” said District Mayor Angelika Schöttler in the Berliner Morgenpost.

Partner

Promess is a leading manufacturer of servo presses.

It all started with the development of patented measuring bearings for tool monitoring in an engineering office in Berlin-Kreuzberg. Today almost 100 employees work in three production buildings in Berlin-Marienfelde. Promess develops standard components for assembly and testing technology, but also individually adapted technologies for the automotive industry, watchmaking and medical technology.

www.promessmontage.de

With 14,000 students, the HTW is Berlin's largest university for applied sciences.

It offers more than 70 courses with a close practical and research focus. This makes the university an attractive cooperation partner for companies. Stanova is working with the HTW on a joint research and development project that is funded as part of the Central Innovation Program for SMEs. Scientific publications on this project:

 

The BTU is a technical university with a strong focus on innovation and sustainability in the heart of Lausitz.

The combination of basic and application-oriented research results in solutions that are in demand around the world in the key areas: environment, energy, materials, construction, health, and information and communication technology. BTU students have carried out tests for Stanova on the contactless measurement of workpieces for quality control.

www.b-tu.de

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